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Calcium sulfate (or calcium sulphate) is an inorganic salt with the . It occurs in several forms; the state (known as ) is a white crystalline solid often found in . Its dihydrate form is the mineral , which may be dehydrated to produce , the hemihydrate state. Gypsum occurs in nature as crystals (selenite) or fibrous masses (), typically colorless to white, though impurities can impart other hues. All forms of calcium sulfate are in Franz Wirsching "Calcium Sulfate" in Ullmann's Encyclopedia of Industrial Chemistry, 2012 Wiley-VCH, Weinheim. and cause permanent hardness when dissolved therein.


Hydration states
Calcium sulfate occurs at three levels of hydration with different crystallographic structures: anhydrous, dihydrate, and hemihydrate.

The anhydrous () crystallizes as an tightly-bound orthohombic lattice with Pnma, in which each is 8-coordinated, or surrounded, by 8 oxygen atoms from tetrahedral . It is similar in topology to .

The dihydrate () forms a monoclinic crystal with space group C2/c. Its structure consists of alternating layers: one with coordinated with tetrahedral and another with interstitial water molecules.

The hemihydrate () is also known as plaster of Paris. Specific hemihydrates are sometimes distinguished between α-hemihydrate and β-hemihydrate.Taylor H.F.W. (1990) Cement Chemistry. Academic Press, , pp. 186–187.


Uses
The main use of calcium sulfate is to produce plaster of Paris and . These applications exploit the fact that calcium sulfate which has been powdered and forms a moldable paste upon hydration and hardens as crystalline calcium sulfate dihydrate. It is also convenient that calcium sulfate is poorly in water and does not readily dissolve in contact with water after its solidification.


Hydration and dehydration reactions
With judicious heating, gypsum converts to the partially dehydrated mineral called or plaster of Paris. This material has the formula CaSO4·( nH2O), where 0.5 ≤ n ≤ 0.8. Temperatures between are required to drive off the water within its structure. The details of the temperature and time depend on ambient humidity. Temperatures as high as are used in industrial calcination, but at these temperatures γ-anhydrite begins to form. The heat energy delivered to the gypsum at this time (the heat of hydration) tends to go into driving off water (as water vapor) rather than increasing the temperature of the mineral, which rises slowly until the water is gone, then increases more rapidly. The equation for the partial dehydration is:

CaSO4 · 2 H2O   →   CaSO4 · H2O + H2O↑

The property of this reaction is relevant to the performance of , conferring fire resistance to residential and other structures. In a fire, the structure behind a sheet of drywall will remain relatively cool as water is lost from the gypsum, thus preventing (or substantially retarding) damage to the framing (through of members or loss of strength of at high temperatures) and consequent structural collapse. But at higher temperatures, calcium sulfate will release oxygen and act as an . This property is used in aluminothermy. In contrast to most minerals, which when rehydrated simply form liquid or semi-liquid pastes, or remain powdery, calcined gypsum has an unusual property: when mixed with water at normal (ambient) temperatures, it quickly reverts chemically to the preferred dihydrate form, while physically "setting" to form a rigid and relatively strong gypsum crystal lattice:

CaSO4 · H2O + H2O   →   CaSO4 · 2 H2O

This reaction is and is responsible for the ease with which gypsum can be cast into various shapes including sheets (for ), sticks (for blackboard chalk), and molds (to immobilize broken bones, or for metal casting). Mixed with polymers, it has been used as a bone repair cement. Small amounts of calcined gypsum are added to earth to create strong structures directly from , an alternative to (which loses its strength when wet). The conditions of dehydration can be changed to adjust the porosity of the hemihydrate, resulting in the so-called α- and β-hemihydrates (which are more or less chemically identical).

On heating to , the nearly water-free form, called γ-anhydrite (CaSO4· nH2O where n = 0 to 0.05) is produced. γ-Anhydrite reacts slowly with water to return to the dihydrate state, a property exploited in some commercial . On heating above 250 °C, the completely anhydrous form called β-anhydrite or "natural" is formed. Natural anhydrite does not react with water, even over geological timescales, unless very finely ground.

The variable composition of the hemihydrate and γ-anhydrite, and their easy inter-conversion, is due to their nearly identical crystal structures containing "channels" that can accommodate variable amounts of water, or other small molecules such as .


Food industry
The calcium sulfate hydrates are used as a in products such as .

For the , it is permitted in cheese and related cheese products; cereal flours, bakery products, frozen desserts, artificial sweeteners for jelly & preserves, condiment vegetables, and condiment tomatoes, and some candies.

It is known in the series as E516, and the UN's FAO knows it as a firming agent, a flour treatment agent, a sequestrant, and a leavening agent.


Dentistry
Calcium sulfate has a long history of use in dentistry. It has been used in bone regeneration as a graft material and graft binder (or extender) and as a barrier in guided bone tissue regeneration. It is a biocompatible material and is completely resorbed following implantation. It does not evoke a significant host response and creates a calcium-rich milieu in the area of implantation.


Desiccant
When sold at the anhydrous state as a desiccant with a color-indicating agent under the name , it appears blue (anhydrous) or pink (hydrated) due to impregnation with cobalt(II) chloride, which functions as a moisture indicator.


Sulfuric acid production
Up to the 1970s, commercial quantities of were produced from anhydrous calcium sulfate. Whitehaven Cement Plant Upon being mixed with or , and roasted at 1400°C, the sulfate liberates gas, a precursor to . The reaction also produces , used in clinker production. Anhydrite Process COMMONWEALTH OF AUSTRALIA. DEPARTMENT OF SUPPLY AND SHIPPING. BUREAU OF MINERAL RESOURCES GEOLOGY AND GEOPHYSICS. REPORT NO.1949/44 (Geol. Ser. No. 27) by E.K. Sturmfels THE PRODUCTION OF SULPHURIC ACID AND PORTLAND CEMENT FROM CALCIUM SULPHATE AND ALUMINIUM SILICATES

Some component reactions pertaining to calcium sulfate:


Production and occurrence
The main sources of calcium sulfate are naturally occurring and , which occur at many locations worldwide as . These may be extracted by open-cast quarrying or by deep mining. World production of natural gypsum is around 127 million tonnes per annum. Gypsum , USGS, 2008

In addition to natural sources, calcium sulfate is produced as a by-product in a number of processes:

  • In flue-gas desulfurization, exhaust gases from fossil-fuel power stations and other processes (e.g. cement manufacture) are scrubbed to reduce their sulfur dioxide content, by injecting finely ground :
    (2025). 9780471484943
Related sulfur-trapping methods use lime and some produces an impure , which oxidizes on storage to calcium sulfate.
  • In the production of from , calcium phosphate is treated with sulfuric acid and calcium sulfate precipitates. The product, called is often contaminated with impurities making its use uneconomic.
  • In the production of hydrogen fluoride, is treated with sulfuric acid, precipitating calcium sulfate.
  • In the refining of , solutions of are treated with hydrated lime to co-precipitate heavy metals such as .
  • Calcium sulfate can also be recovered and re-used from scrap drywall at construction sites.

These precipitation processes tend to concentrate radioactive elements in the calcium sulfate product. This issue is particular with the phosphate by-product, since phosphate ores naturally contain and its such as radium-226, lead-210 and polonium-210. Extraction of uranium from phosphorus ores can be economical on its own depending on prices on the or the separation of uranium can be mandated by environmental legislation and its sale is used to recover part of the cost of the process.

Calcium sulfate is also a common component of deposits in industrial heat exchangers, because its solubility decreases with increasing temperature (see the specific section on the retrograde solubility).


Solubility
The solubility of calcium sulfate decreases as temperature increases. This behaviour ("retrograde solubility") is uncommon: dissolution of most of the salts is and their solubility increases with temperature. The retrograde solubility of calcium sulfate is also responsible for its precipitation in the hottest zone of heating systems and for its contribution to the formation of scale in along with the precipitation of calcium carbonate whose also decreases when degasses from hot water or can escape out of the system.


See also


External links

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